Welding Fume Extraction Equipment Market 2024 – Market Size & Segments Analysis, Industry Trends, Manufacturers Analysis, Opportunities and Forecast 2030

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The welding fume extraction equipment plays a role in ensuring the safety and health of the workers in industries where building operations are conducted, and these systems are specifically designed to capture, filter and remove harmful fumes gases and particulates which are generated during the welding processes and effectively prevents the exposure to hazardous airborne contaminants.

The key components of welding fume extraction equipment include capture hooks which are strategically positioned near the welding arc to directly capture fumes and gases at the source, and filtration systems which comprises filters and filter media to remove smoke and gases that are extracted from the extracted air. The extraction fans or blowers creates negative pressure within the welding area that draws contaminated air into the fume extraction system and the control system that regulates the operation of the equipment which includes fan speed filter monitoring and alarm systems.

MARKET OVERVIEW

The global market valuation of Welding Fume Extraction Equipment market was valued at approximately USD 1.7 Billion in 2022 and is projected to reach USD 2.7 Billion in 2030 exhibiting a CAGR of 9.5% during the forecast period of 2023-2030, overall Welding Fume Extraction Equipment play the role in maintaining the air quality and workers safety in welding operations by capturing and roving harmful films and particulates and also helps in preventing occupational illness, which promotes a healthier work environment for welders and other personnel which drives the market towards growth.

GROWTH DRIVERS

The across various industries prioritize workplace safety initiatives, which includes the implementation of engineering controls like welding, fume extraction equipment and that creates a safe working environment by not only protecting workers from health risks but also enhances productivity, which drive market towards growth. The expansion of manufacturing sector like automotive, aerospace, construction and shipbuilding increases the demand for welding processes and welding fume extraction equipment which one of the significant drivers of the market.

The growth in construction and infrastructure projects worldwide the demand for welding activities and associated fume extraction as the organization infrastructure development projects continue to rise in emerging economies the need for welding process and extraction solutions increases. The increasing adoption of automation and robotics in the manufacturing processes necessitates the efficient fume extraction solutions in order to manage welding operations in enclosed or semi enclosed environments where welding robots are automated system generates fume that require effective capture and removal to maintain worker’s safety. The governments initiatives like ILO, NIOSH, HSE and more drives the adoption of welding traction equipment.

MARKET SEGMENTATION:

·         By Type – Mobile Units, Stationary Units and Large Centralized Systems

·         By Application- Arc Welding, Resistance Welding, Laser Beam Welding and Oxy-Fuel Welding

·         By Industries- Aerospace, Automotive, Building and Construction, Energy, Oil and Gas, Marine and Others

·         By Region - North America, Europe, Asia Pacific, The Middle East and Africa, and South America

Welding Fume Extraction Equipment Market by Type Segment Review:

The welding fume extraction equipment market offers a variety of options to cater to different requirements and applications in industrial settings like the mobile welding fume extraction units that are portable systems which are designed for flexibility and versatility, featuring compact designs with built-in extraction arms or hoses and ideal for small-scale welding tasks, maintenance work, or job sites where mobility is essential. Stationary welding fume extraction units, on the other hand, are fixed installations that are designed for specific welding stations or work areas within the industrial facilities where it provides continuous extraction and filtration of welding fumes and ensures a safe and healthy working environment for employees.

The stationary units offer reliable performance, consistent airflow, and effective fume capture for ongoing welding operations whereas, large centralized welding fume extraction systems are designed to serve multiple welding stations or entire manufacturing facilities from a central location, these systems consist of powerful extraction fans, extensive ductwork networks, and advanced filtration systems which are capable of handling high volumes of welding fumes and contaminants. Centralized systems offer scalability, efficiency, and cost-effectiveness for large-scale industrial applications, providing comprehensive fume extraction and filtration solutions across diverse work areas and production processes.

Welding Fume Extraction Equipment Market by Application Segment Review:

The welding fume extraction equipment market is segmented based on various welding processes where each presents unique challenges and requirements for fume extraction like the arc welding processes, such as shielded metal arc welding (SMAW), gas metal arc welding (GMAW), and gas tungsten arc welding (GTAW), generate significant amounts of welding fumes and gases due to the heat generated by the electric arc. Fume extraction equipment for arc welding applications must effectively capture and remove airborne contaminants which includes metal oxides, particulates, or hazardous gases, in order to prevent exposure to welders and maintain a safe working environment.

Resistance welding processes, includes spot welding, seam welding, and projection welding, produce localized heating of metal components by passing electrical current through them and it generates less fume compared to arc welding, effective fume extraction is still necessary to control exposure to airborne contaminants and maintain air quality in the surrounding of the welding operation. Laser beam welding (LBW) is a high-energy welding process that utilizes a focused laser beam to join metal components, it produces minimal fume compared to arc welding, the process may generate hazardous gases, such as ozone and nitrogen oxides, depending on the materials being welded.

Fume extraction equipment for laser welding applications must effectively capture and remove both particulates and gases to ensure worker safety and regulatory compliance. Oxy-fuel welding processes like oxy-acetylene welding and cutting, involves the combustion of fuel gases, like acetylene or propane, in combination with oxygen to generate a high-temperature flame for welding or cutting metal, it produces less fume compared to arc welding, effective fume extraction is still necessary to control exposure to combustion by-products like carbon monoxide and metal oxides, and maintains a safe working environment.

Welding Fume Extraction Equipment Market by Industries Segment Review:

The welding fume extraction equipment market serves a wide range of industries, each with specific needs and applications which aims at ensuring a safe and healthy work environment like in the aerospace sector, welding fume extraction equipment is used for removing harmful fumes and particulates generated during welding processes and ensures compliance with stringent air quality regulations and safeguarding workers from exposure to hazardous contaminants. In the automotive industry, this equipment’s are used for controlling welding fumes, gases, and particulates in production facilities and upholds worker safety standards and maintains the quality of welding operations. In building and construction, it plays a crucial role in maintaining air quality on construction sites and protecting workers from exposure of welding fumes and contaminants during the various applications like steel fabrication and on-site repairs.

In the energy sector which includes power generation and oil refineries, this equipment’s are essential for managing welding fumes and upholding air quality standards and further ensures worker safety and regulatory compliance. In the oil and gas industry, welding fume extraction equipment is used in controlling air pollution and safeguarding workers from toxic fumes and gases during welding and maintenance activities whereas in the marine industry, where welding processes are very often in shipbuilding and repair, these equipment are critical for controlling welding fumes and maintaining air quality in confined shipyard environments, further preventing fire hazards and protecting worker's health aboard vessels and marine structures.

Welding Fume Extraction Equipment Market by Regional Analysis:

North America is a significant market driven by the factors like presence of health and safety regulations like OSHA ANSI and UL which mandates the use of fume extraction equipment in order to protect the workers from exposure to hazardous welding fumes. Europe is another significant market driven by increasing awareness of the risks associated with welding fumes and stringent occupational standards like EU-OSHA. Asia Pacific experiencing growth due to the factors like rapid industrialization, particularly in the emerging economies like the countries including China India and others. The Middle East and Africa is a growing market driven by the infrastructure development projects which include constructions oil and gas or industrial facilities. South America expected to grow due to the industrial expansion in sectors like mining and construction which drives the demand for welding fumes extraction equipment.

Key Challenges:

The corporation must allocate additional funds to purchase or install the welding fume extraction equipment as it requires significant capital investment and increased power consumption in maintenance. and portable fuel steps as it shows that idea if the wilder wants to move to several locations to complete the welds. Welding fume extraction equipments requires regular maintenance and servicing to ensure optimal performance with safety standards and this includes filter replacement duct training and equipment inspection which may add additional cost and downtime the business. One of the significant challenge is ensuring the compatibility between fume extraction equipment and various welding processes, materials and applications with different building techniques like arc welding, resistance welding or laser welding generates different types and volumes of fume and that requires tailored solutions.

Competitive Landscape:

The companies are focusing on product innovation and significantly investing in research and development initiatives in order to provide enhanced features efficiency and performance in the product and the development may include the advanced filtration technologies and ergonomic design. They are performing collaborations and engaging in strategic partnership so that they leverage expertise, may access new markets and enhance product offerings. The companies are offering customization and tailored solutions to address specific customer requirements and applications needs across diverse industries and providing after support and services to the customer which fosters long term relationships and may bring in business repeat.

Global Key Players:

·         Donaldson Company

·         Filcar Sp

·         Kemper America

·         Lincoln Electric

·         Miller Electric

·         Pace Worldwide

·         Parker-Hannifin

·         RoboVent

·         Sentry Air systems

·         Air Liquide Welding Group

Attributes

Details

Base Year

2022

Trend Period

2023 – 2030

Forecast Period

2023 – 2030

Pages

215

By Type

Mobile Units, Stationary Units and Large Centralized Systems

By Application

Arc Welding, Resistance Welding, Laser Beam Welding and Oxy-Fuel Welding

By Industries

Aerospace, Automotive, Building and Construction, Energy, Oil and Gas, Marine and Others

By region

North America, Europe, Asia Pacific, the Middle East and Africa, and South America

Company Profiles

Donaldson Company, Filcar Sp, Kemper America, Lincoln Electric, Miller Electric, Pace Worldwide, Parker-Hannifin, RoboVent, Sentry Air systems, Air Liquide Welding Group

Edition

1st edition

Publication

April 2024

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